RESEARCH AND DEVELOPMENT
            
            
              LISI AEROSPACE
            
            
              PREPARES
            
            
              FOR THE FUTURE
            
            
              
                Two collaborative research projects, namely NexGED and
              
            
            
              
                PERCEVAL, were established in 2011 with the help of French
              
            
            
              
                public agencies and in partnership with other companies,
              
            
            
              
                customers or research organizations. The objective of these
              
            
            
              
                projects involving the European plants of Villefranche-
              
            
            
              
                de-Rouergue and Vignoux-sur-Barangeon, is to anticipate
              
            
            
              
                the upstream requirements of the engine and aircraft
              
            
            
              
                applications that will be commissioned by 2015-2020.
              
            
            
              
                The work conducted in 2011
              
            
            
              
                by LISI AEROSPACE has led
              
            
            
              
                to
              
            
            
              
                11 inventions
              
            
            
              
                and permitted
              
            
            
              
                the filing of
              
            
            
              
                62 patents
              
            
            
              The development of composite materials,
            
            
              sensitive to delamination at the edge of the
            
            
              hole, have indeed led to rethink the temporary
            
            
              fastening systems to reduce the contact
            
            
              pressures and further control the docking efforts.
            
            
              This thinking gave birth to the new CCTF series
            
            
              of temporary fasteners with four concentric
            
            
              clips, which specifically addresses the needs of
            
            
              LISI AEROSPACE’s customers, including for the
            
            
              smallest diameters (3.2 mm).
            
            
              
                In situ
              
            
            
              validation
            
            
              of how these very small mechanisms operate
            
            
              has been a complex challenge. A second
            
            
              family of temporary fasteners, the CAL system,
            
            
              designed for the quick, ergonomic assembly of
            
            
              drilling templates, also mobilized teams at the
            
            
              Vignoux-sur-Barangeon plant in 2011 for the
            
            
              development and commissioning on the A380
            
            
              and A350 programs.
            
            
              
                The new STL
              
            
            
              
                ®
              
            
            
              
                fastening
              
            
            
              
                system, for critical
              
            
            
              
                applications
              
            
            
              Similarly, LISI AEROSPACE teams were particularly
            
            
              busy supporting the introduction of the new
            
            
              STL® fastening system on the A350 assembly
            
            
              lines. Designed for the assembly of composite
            
            
              structures subjected to lightning, the STL®
            
            
              (SLEEVE TAPER HI-LITE™) was designed for the
            
            
              most critical applications, where excellent
            
            
              mechanical strength is combined with a
            
            
              reliable, ergonomic installation procedure. The
            
            
              start of serial production greatly mobilized the
            
            
              factories of Saint-Ouen-l’Aumône, Blanc Aero
            
            
              Technologies and Vignoux-sur-Barangeon for the
            
            
              installation and control tools. The joint work of
            
            
              the research and development, production and
            
            
              on-site support teams, was required to manage
            
            
              the assembly of the first wing components
            
            
              for Airbus, alongside partners involved in the
            
            
              production of wings. The activity on this family of
            
            
              products will remain intense over part of 2012 to
            
            
              prepare the production during the ramp-up and
            
            
              work on optimizing the ranges.
            
            
              
                Improving the Group’s
              
            
            
              
                historic product families
              
            
            
              The other area that supports the R&D efforts
            
            
              at LISI AEROSPACE relates to improving the
            
            
              division’s historic product families, which need
            
            
              to be adapted to the newmarket challenges.